APPLICATION
This series of 600/1000V PVC insulated, PVC sheathed, non-armored power cables is strictly designed and manufactured in accordance with the IEC 60502-1 international standard, specifically developed for fixed installation scenarios such as industrial plants and commercial buildings. The product utilizes Class 2 annealed copper conductors compliant with the IEC 60228 standard, combined with high-quality PVC insulation and ST1/ST2-type PVC outer sheathing, ensuring stable power supply in complex industrial environments.
STANDARDS
Basic design to to IEC 60502-1
FIRE PERFORMANCE
| Flame Retardance (Single Vertical Wire Test) | IEC 60332-1-2 |
VOLTAGE RATING
600/1000V
CABLE CONSTRUCTION
| Conductor | Plain annealed copper, stranded according to IEC 60228 class 2. |
| Insulation | PVC/A according to IEC 60502-1. |
| Outer Sheath | Extruded PVC Type ST1/ST2 according to IEC 60502-1. |
| Outer Sheath Option | UV resistance, hydrocarbon resistance, oil resistance, anti rodent and anti termite properties can be offered as option. Compliance to fire performance standard (IEC 60332-1, IEC 60332-3, UL 1581, UL 1666 etc) depends on the oxygen index of the PVC compound and the overall cable design. LSPVC can also be provided upon request. |
COLOUR CODE
| Insulation Colour | Brown or blue, other colours can be offered upon request. |
| Sheath Colour | Black, other colours can be offered upon request. |
MECHANICAL AND ELECTRICAL PROPERTIES
| Maximum temperature range during operation | 70°C |
| Maximum short circuit temperature (5 Seconds) |
|
| Conductor cross-section ≤300 mm²160°C Conductor cross-section >300 mm²140°C |
| Minimum bending radius |
|
| Circular copper conductor (OD ≤ 25mm)4 x Overall Diameter Circular copper conductor (OD > 25mm)6 x Overall Diameter Shaped copper conductor8 x Overall Diameter |
CONSTRUCTION PARAMETERS
| Conductor | FLP600-RV-R |
|---|
| No. of Cores xCross Section | Class of Conductor | Nominal Insulation Thickness | Nominal Sheath Thickness | Nominal Overall Diameter | Approx. Weight |
|---|
| No.xmm2 | | mm | mm | mm | kg/km |
|---|
| 1x1.5 | 2 | 0.8 | 1.4 | 5.8 | 55 |
| 1x2.5 | 2 | 0.8 | 1.4 | 6.2 | 70 |
| 1x4.0 | 2 | 1 | 1.4 | 7.1 | 98 |
| 1x6.0 | 2 | 1 | 1.4 | 7.6 | 124 |
| 1x10 | 2 | 1 | 1.4 | 8.4 | 173 |
| 1x16 | 2 | 1 | 1.4 | 9.3 | 240 |
| 1x25 | 2 | 1.2 | 1.4 | 10.8 | 350 |
| 1x35 | 2 | 1.2 | 1.4 | 11.9 | 468 |
| 1x50 | 2 | 1.4 | 1.4 | 13.6 | 646 |
| 1x70 | 2 | 1.4 | 1.4 | 15 | 854 |
| 1x95 | 2 | 1.6 | 1.5 | 17.2 | 1154 |
| 1x120 | 2 | 1.6 | 1.5 | 18.6 | 1428 |
| 1x150 | 2 | 1.8 | 1.6 | 20.6 | 1764 |
| 1x185 | 2 | 2 | 1.7 | 22.7 | 2160 |
| 1x240 | 2 | 2.2 | 1.8 | 25.5 | 2796 |
| 1x300 | 2 | 2.4 | 1.9 | 28.1 | 3449 |
| 1x400 | 2 | 2.6 | 2 | 31.8 | 4570 |
| 1x500 | 2 | 2.8 | 2.1 | 35 | 5641 |
| 1x630 | 2 | 2.8 | 2.2 | 38.3 | 7015 |
| 1x800 | 2 | 2.8 | 2.3 | 42.1 | 8798 |
| 1x1000 | 2 | 3 | 2.5 | 46.7 | 10970 |
ELECTRICAL PROPERTIES
| Conductor Operating Temperature | 70°C |
| Ambient Temperature | 30°C |
Current-Carrying Capacities (Amp) according to BS 7671:2008 table 4D1A
Conductor cross-sectional
area | Reference Method A (enclosed in conduit in thermally insulating wall etc) | Reference Method B (enclosed in conduit on a wall or in trunking etc) | Reference Method C (clipped direct) | Reference Method F (in free air or on a perforated cable tray horizontal or vertical etc) |
|---|
| 2cables, single-phase a.c. or d.c. | 3 or 4 cables, three-phase a.c. | 2 cables, single-phase a.c. or d.c | 3 or 4 cables, three-phase a.c. | 2 cables, single-phase a.c. or d.c. flat and touching | 3 or 4 cables, three-phase a.c. flat and touching or trefoil | 2 cables, single-phase a.c. or d.c. flat | 3 cables, three-phase a.c. flat | 3 cables, three-phase a.c. trefoil | 2 cables, single-phase a.c. or d.c. or 3 cables three-phase a.c. flat |
|---|
| Horizontal | Vertical |
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| 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 |
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| mm² | A | A | A | A | A | A | A | A | A | A | A |
|---|
| 1 | 11 | 10.5 | 13.5 | 12 | 15.5 | 14 | - | - | - | - | - |
| 1.5 | 14.5 | 13.5 | 17.5 | 15.5 | 20 | 18 | - | - | - | - | - |
| 2.5 | 20 | 18 | 24 | 21 | 27 | 25 | - | - | - | - | - |
| 4 | 26 | 24 | 32 | 28 | 37 | 33 | - | - | - | - | - |
| 6 | 34 | 31 | 41 | 36 | 47 | 43 | - | - | - | - | - |
| 10 | 46 | 42 | 57 | 50 | 65 | 59 | - | - | - | - | - |
| 16 | 61 | 56 | 76 | 68 | 87 | 79 | - | - | - | - | - |
| 25 | 80 | 73 | 101 | 89 | 114 | 104 | 131 | 114 | 110 | 146 | 130 |
| 35 | 99 | 89 | 125 | 110 | 141 | 129 | 162 | 143 | 137 | 181 | 162 |
| 50 | 119 | 108 | 151 | 134 | 182 | 167 | 196 | 174 | 167 | 219 | 197 |
| 70 | 151 | 136 | 192 | 171 | 234 | 214 | 251 | 225 | 216 | 281 | 254 |
| 95 | 182 | 164 | 232 | 207 | 284 | 261 | 304 | 275 | 264 | 341 | 311 |
| 120 | 210 | 188 | 269 | 239 | 330 | 303 | 352 | 321 | 308 | 396 | 362 |
| 150 | 240 | 216 | 300 | 262 | 381 | 349 | 406 | 372 | 356 | 456 | 419 |
| 185 | 273 | 245 | 341 | 296 | 436 | 400 | 463 | 427 | 409 | 521 | 480 |
| 240 | 321 | 286 | 400 | 346 | 515 | 472 | 546 | 507 | 485 | 615 | 569 |
| 300 | 367 | 328 | 458 | 394 | 594 | 545 | 629 | 587 | 561 | 709 | 659 |
| 400 | - | - | 546 | 467 | 694 | 634 | 754 | 689 | 656 | 852 | 795 |
| 500 | - | - | 626 | 533 | 792 | 723 | 868 | 789 | 749 | 982 | 920 |
| 630 | - | - | 720 | 611 | 904 | 826 | 1005 | 905 | 855 | 1138 | 1070 |
| 800 | - | - | - | - | 1030 | 943 | 1086 | 1020 | 971 | 1265 | 1188 |
| 1000 | - | - | - | - | 1154 | 1058 | 1216 | 1149 | 1079 | 1420 | 1337 |
Voltage Drop (Per Amp Per Meter) according to BS 7671:2008 table 4D1B
| Nominal Cross Section Area | 2 cables d.c. | 2 cables, single-phase a.c. | 3 or 4 cables, three-phase a.c. |
|---|
| Ref. Methods A and B (enclosed in conduit or trunking) | Ref. Methods C & F(clipped direct, on trays or in free air) | Ref. Methods A & B (enclosed in conduit or trunking | Ref. Methods C & F(clipped direct, on trays or in free air) |
|---|
| | | | Cables touching | Cables spaced* | Cables touching, Trefoil | Cables touching, Flat | Cables spaced*, Flat |
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| 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |
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| mm² | mV/A/m |
|---|
| 1 | 44 | 44 | 44 | 44 | 38 | 38 | 38 | 38 |
| 1.5 | 29 | 29 | 29 | 29 | 25 | 25 | 25 | 25 |
| 2.5 | 18 | 18 | 18 | 18 | 15 | 15 | 15 | 15 |
| 4 | 11 | 11 | 11 | 11 | 9.5 | 9.5 | 9.5 | 9.5 |
| 6 | 7.3 | 7.3 | 7.3 | 7.3 | 6.4 | 6.4 | 6.4 | 6.4 |
| 10 | 4.4 | 4.4 | 4.4 | 4.4 | 3.8 | 3.8 | 3.8 | 3.8 |
| 16 | 2.8 | 2.8 | 2.8 | 2.8 | 2.4 | 2.4 | 2.4 | 2.4 |
|
| r | x | z | r | x | z | r | x | z | r | x | z | r | x | z | r | x | z | r | x | z |
| 25 | 1.75 | 1.8 | 0.33 | 1.8 | 1.75 | 0.2 | 1.75 | 1.75 | 0.29 | 1.8 | 1.5 | 0.29 | 1.55 | 1.5 | 0.175 | 1.5 | 1.5 | 0.25 | 1.55 | 1.5 | 0.32 | 1.55 |
| 35 | 1.25 | 1.3 | 0.31 | 1.3 | 1.25 | 0.195 | 1.25 | 1.25 | 0.28 | 1.3 | 1.1 | 0.27 | 1.1 | 1.1 | 0.17 | 1.1 | 1.1 | 0.24 | 1.1 | 1.1 | 0.32 | 1.15 |
| 50 | 0.93 | 0.95 | 0.3 | 1 | 0.93 | 0.19 | 0.95 | 0.93 | 0.28 | 0.97 | 0.81 | 0.26 | 0.85 | 0.8 | 0.165 | 0.82 | 0.8 | 0.24 | 0.84 | 0.8 | 0.32 | 0.86 |
| 70 | 0.63 | 0.65 | 0.29 | 0.72 | 0.63 | 0.185 | 0.66 | 0.63 | 0.27 | 0.69 | 0.56 | 0.25 | 0.61 | 0.55 | 0.16 | 0.57 | 0.55 | 0.24 | 0.6 | 0.55 | 0.31 | 0.63 |
| 95 | 0.46 | 0.49 | 0.28 | 0.56 | 0.47 | 0.18 | 0.5 | 0.47 | 0.27 | 0.54 | 0.42 | 0.24 | 0.48 | 0.41 | 0.155 | 0.43 | 0.41 | 0.23 | 0.47 | 0.4 | 0.31 | 0.51 |
| 120 | 0.36 | 0.39 | 0.27 | 0.47 | 0.37 | 0.175 | 0.41 | 0.37 | 0.26 | 0.45 | 0.33 | 0.23 | 0.41 | 0.32 | 0.15 | 0.36 | 0.32 | 0.23 | 0.4 | 0.32 | 0.3 | 0.44 |
| 150 | 0.29 | 0.31 | 0.27 | 0.41 | 0.3 | 0.175 | 0.34 | 0.29 | 0.26 | 0.39 | 0.27 | 0.23 | 0.36 | 0.26 | 0.15 | 0.3 | 0.26 | 0.23 | 0.34 | 0.26 | 0.3 | 0.4 |
| 185 | 0.23 | 0.25 | 0.27 | 0.37 | 0.24 | 0.17 | 0.29 | 0.24 | 0.26 | 0.35 | 0.22 | 0.23 | 0.32 | 0.21 | 0.145 | 0.26 | 0.21 | 0.22 | 0.31 | 0.21 | 0.3 | 0.36 |
| 240 | 0.18 | 0.195 | 0.26 | 0.33 | 0.185 | 0.165 | 0.25 | 0.185 | 0.25 | 0.31 | 0.17 | 0.23 | 0.29 | 0.16 | 0.145 | 0.22 | 0.16 | 0.22 | 0.27 | 0.16 | 0.29 | 0.34 |
| 300 | 0.145 | 0.16 | 0.26 | 0.31 | 0.15 | 0.165 | 0.22 | 0.15 | 0.25 | 0.29 | 0.14 | 0.23 | 0.27 | 0.13 | 0.14 | 0.19 | 0.13 | 0.22 | 0.25 | 0.13 | 0.29 | 0.32 |
| 400 | 0.105 | 0.13 | 0.26 | 0.29 | 0.12 | 0.16 | 0.2 | 0.115 | 0.25 | 0.27 | 0.12 | 0.22 | 0.25 | 0.105 | 0.14 | 0.175 | 0.105 | 0.21 | 0.24 | 0.1 | 0.29 | 0.31 |
| 500 | 0.086 | 0.11 | 0.26 | 0.28 | 0.098 | 0.155 | 0.185 | 0.093 | 0.24 | 0.26 | 0.1 | 0.22 | 0.25 | 0.086 | 0.135 | 0.16 | 0.086 | 0.21 | 0.23 | 0.081 | 0.29 | 0.3 |
| 630 | 0.068 | 0.094 | 0.25 | 0.27 | 0.081 | 0.155 | 0.175 | 0.076 | 0.24 | 0.25 | 0.08 | 0.22 | 0.24 | 0.072 | 0.135 | 0.15 | 0.072 | 0.21 | 0.22 | 0.066 | 0.28 | 0.29 |
| 800 | 0.053 | - | - | - | 0.068 | 0.15 | 0.165 | 0.061 | 0.24 | 0.25 | - | - | - | 0.06 | 0.13 | 0.145 | 0.06 | 0.21 | 0.22 | 0.053 | 0.28 | 0.29 |
| 1000 | 0.042 | - | - | - | 0.059 | 0.15 | 0.16 | 0.05 | 0.24 | 0.24 | - | - | - | 0.052 | 0.13 | 0.14 | 0.052 | 0.2 | 0.21 | 0.044 | 0.28 | 0.28 |
Note: *Spacings larger than one cable diameter will result in a large voltage drop.
r = conductor resistance at operating temperature
x = reactance
z = impedance